GC-CL Fiber Laser Cleaning Machine Portable Handheld Fiber Laser Cleaner for Sale at Cost Price
Contaminants such as oils and adhesives, or even undesirable oxides, rust, phosphates or paint layers will appear on the surface of some workpieces, which must be removed before further processing. There are various industrial cleaning processes, and most users do not know how to choose the tools that suit them. Against this background, the efficient cleaning and stripping process using laser has become the focus of attention of production planners. The new laser cleaning machine designed by the experts at GoodCut advances the development of cleaning and stripping processes, it enables low maintenance workpiece cleaning in a very small space, it can be used as a free-standing solution with manual loading, or as a Integrated into a fully automatic production line for repeatable and reliable results. In addition, this process can also be used when performing surface functionalization to improve surface wetting properties. Looking for an affordable automatic, portable, or handheld laser cleaning machine for rust removal, paint stripping, coating removal, oxide removal, plating, oil, stains, dirt cleaning for metal, ceramic, stone, and rubber mold residue cleaning? Review the 2023 best buyer's guide for beginners and professionals, GoodCut will make a selection of the best value laser cleaners you can buy in 2023 with 50W, 100W, 200W, 300W, 1000W, 1500W, 2000W, or 3000W fiber laser power, and free expert tech support to fit your custom surface treatment needs and budget.
Definition
Laser cleaning is an effective method to remove dirt particles and films of different materials and sizes on solid surfaces. It is to form a laser beam with a specific spot shape and energy distribution after optical focusing and spot shaping of a continuous or pulsed laser with high brightness and good directionality. After the contaminant material absorbs the laser energy, it will produce a series of complex physical and chemical processes such as vibration, melting, burning, and even gasification, and finally make the contaminant detach from the surface of the material. Even if the laser acts on the cleaned surface, most All are reflected off, and will not cause damage to the substrate, so as to achieve the effect of cleaning.
A laser cleaning machine is an eco-friendly power cleaning tool for surface treatment with handheld cleaning gun or CNC controller used to remove rust, coatings, paint, oil, oxides, grease, resin, glue, dust, stains, residues, and more surface materials through instant high temperature ablation generated by laser beam on the surface of an object. It is also known as laser cleaner, rust removal machine, paint stripping machine, coating removal tool, oxide remover, oil cleaner, dirt cleaning system, laser descaler machine.
A laser cleaning system uses the high heat energy of the laser beam to act on the surface of the object to instantly evaporate or peel off the dirt, rust or coating on the surface, so as to achieve a clean, environmentally friendly, energy-saving and efficient industrial tool, and gradually replace the traditional chemical cleaning method, mechanical cleaning method, and ultrasonic cleaning method. It can quickly remove paint, rust, oxides, coating, oil stains, product residues, restoration and preservation of historical cultural relics.
Working Principle
A laser cleaner generates various beams through different types of generators, and adjusts the energy density to expand the dirt by heat. When the expansion force of the dirt is greater than the adsorption force of the dirt to the substrate, the dirt will leave the surface of the object. The beam can generate thousands of degrees or even tens of thousands of degrees in the vicinity of the focal point, causing the dirt to evaporate, gasify or decompose instantly. The divergence angle of the beam is small and the directivity is good. The beam can be condensed into spots of different diameters through the condensing system.
It uses pulsed laser rays to hit the surface to be treated with high pulse peak power. The material dissipates quickly and only a very thin layer is heated in the process. In this way, one pulse after another, all types of impurities or coatings are gradually removed from the workpiece, including cooling lubricants, oils, oxide and graphite layers, rust, paint and phosphate layers. In addition, the user can also use this process to pre-treat the surface (eg "roughing") according to the requirements of the subsequent process. In short, the process is very flexible and energy-efficient. However, when it comes to mechanical manufacturing, professional knowledge and technical know-how play a decisive role. Core process parameters such as processing time must be adjusted according to the specific requirements of the task, and should be as simple as possible through the machine control system. Otherwise it will be difficult to implement in daily applications. Furthermore, the process technology must be flexible in all respects and can be used as a stand-alone solution or integrated into a production line. It has high reliability and high efficiency, and saves space.
Applications
It is used to clean organic pollutants and inorganic substances for paint removal, paint stripping, rust removal, coating removal, glue removal, cultural relics restoration, and oil dirt removal. And it is used in precision mold cleaning, selective paint removal for weld inspection, historic masonry conservation, removing oxides, oil, grease & production residues.
1. Removal of coating layer on metal or glass surface and quick paint removal.
2. Quickly remove rust and various oxides.
3. Remove grease, resin, glue, dust, stains and production residues.
4. The metal surface is roughened, and the metal surface in a narrow space is cleaned.
5. Paint removal, rust removal, oil removal before welding or before bonding, oxide and residue treatment after welding.
6. Mold cleaning, such as tire molds, electronic molds, and food molds.
7. Oil stains are removed after the production and processing of precision parts.
8. Quick cleaning of nuclear power components maintenance.
9. Oxide treatment, paint removal and rust removal during the production or maintenance of aerospace weapons and ships.
10. Cultural relics cleaning, rock cleaning, and building exterior surface cleaning.
Price & Cost
Its price is different from the pricing methods of traditional cleaning such as detergents. Compared with the attributes of cleaning agents as consumables, laser beam cleaners can be used repeatedly. As a cleaning tool kit, its price depends on different configurations. For example, if a laser generator with higher power is used, the price will definitely be higher, and pulsed laser price is higher than CW (continuous wave) laser.
In 2023, the average cost to buy a handheld pulsed laser cleaner is $9,800 on the world market.
The true cost of owning the portable 100W laser cleaner with handheld pulsed laser gun is $10,500. It typically costs $9,000 for the 50W pulsed laser beam cleaner and $19,500 for the 200W pulsed laser beam cleaning machine. Beyond the sticker price, however, there are the costs of shipping, tax, custom clearance, and other expenses customers need to consider.
The price of 1000W portable CW laser cleaning machine starts from $8,500. The price range of 1500W handheld CW laser cleaner is from $10,800. The minimum cost of 2000W high power laser beam cleaning machine is $12,800. The 3000W CW laser cleaning gun is priced from $13,800. Of course, the price of an automatic laser cleaning system with CNC controller or robot will be higher.
The best budget 3-in-1 laser welding, cleaning, cutting machine costs from $5,400.00 to $7,500.00 with fiber laser power supply of 1000W and 1500W.
Even if the configuration is similar, the costs from different manufacturers are not the same. Because the cost not only involves configuration, but also includes brand, after-sales service, and other factors.
Parameter:
Item | Specifications |
Power | Raycus 1000W 1500W 2000W 3000w |
Laser head | Yes |
Weight of the laser head | 2KG |
Scanning width | 10-100mm |
Average laser power | ≥100W |
Output power instability | <5% |
Power adjustment range(%) | 10-100(Gradient adjustable) |
Pulse width(ns) | 130-160 |
Central wavelength(nm) | 1064±5 |
Repeat frequency(kHz) | 10-50 (Gradient adjustable |
Maximum single pulse energy(mJ) | 1 |
Peak power(kW) | 90 |
Core(μm) | 30 |
Standard cable length | 5M |
Cleaning thickness(mm) | 1 |
Cleaning efficiency(m2/h) | 10 |
Focal length(mm) | 160/210 Replaceable |
Cooling method | Air cooling |
Consumption | 1000W |
Laser Source Optional | IPG MAX Raycus |
Laser Power Optional | 1000w 1500w 2000w |
Advantage:
1. Advantages of environmental protection: laser cleaning is a "green" cleaning method. It does not need to use any chemical agent and cleaning solution. The cleaned waste is basically solid powder. It is small, easy to store and recyclable. It can easily solve the problem of environmental pollution caused by chemical cleaning.
2. Effect advantages: the traditional cleaning method is often contact cleaning, which has mechanical force on the surface of the cleaned object, damages the surface of the object or the cleaning medium is attached to the surface of the cleaned object,which cannot be removed and produces secondary pollution. The non grinding and non-contact of laser cleaning can solve these problems; Laser cleaning can remove various types of pollutants on the surface of various materials and achieve cleanliness that conventional cleaning cannot achieve. It can also selectively clean the pollutants on the material surface without damaging the material surface.
3. Control advantages: the laser can be transmitted through optical fiber, cooperate with manipulator and robot, conveniently realize long-distance operation, and can clean the parts that are not easy to reach by traditional methods, which can ensure the safety of personnel in some dangerous places.
4. Cost advantage: laser cleaning has high efficiency and saves time; Although the one-time investment in the purchase of laser cleaning system is high in the early stage, the cleaning system can be used stably for a long time and has low operation cost.
